Your production plant could include cooling, stripping, distilling, absorption, or other varieties of towers however, if you truly want to optimize the processes within those towers you then should simply opt for ceramic saddle packing if you truly want to ride away with enhanced output. Ceramic has outstanding heat and acid resistant properties and has several other advantages over other column packing material such as metals and plastics.
In case you are part of the petrochemical, chemicals, environmental, gas, or other allied industry that needs different types of towers to separate various chemicals then you’ll also require matching packing within those raschig rings towers. The purpose of this packing is always to raise the contact area inside the column and enhance liquid gas distribution for improved distillation, stripping, absorption, regeneration, or any other processes which are essential to separate various chemicals in an efficient manner. Whilst older columns or towers utilized simple round rings made out of ceramic as well as other materials, newer designs now allow for increased contact area in order to boost the efficiency in the process without hiking up production costs.
The ceramic saddle shape has truly proven to be an excellent design in increasing the surface area of the packing because this distinctive saddle shaped design offers contact areas on the inside and outside the saddle to raise heat transfer with minimal drop in pressure which is so vital during any process inside the column or tower. Ceramic is an excellent material that has extremely high resistance to high heat in addition to the majority of organic chemicals and acids other than hydrofluoric acid. The saddle design by itself has gone through several design changes through the years to improve the efficiency in the packing substantially while reducing chances of distortion or breakage when they are stacked in a tower. Saddles made out of ceramic have extremely less porosity and water absorption features whilst their increased surface area allows them to embark on optimum processes with no need to over stack your towers with packing.
A ceramic saddle will often feature a smooth surface while also having a ribbed design. These saddles possess excellent mechanical strength and may thus be stacked in most towers without any problems. It is possible to choose from various saddle designs but one such saddle variant in the form of ceramic intalox saddles truly provides an excellent design together with superior strength to optimize your production process to a visible extent. The intalox saddle is shaped like a sea shell together with several ridges and provides excellent heat and acid resistance whilst being quite easy to stack even in deep bed towers. These saddles are extremely cost effective to produce and provide a great opportunity for you to definitely upgrade to better packing options without increasing your production costs. These saddles are usually obtainable in sizes that range between 12 mm and 76 mm, and you could select the size and quantity of this packing based on your specific tower requirements.
If you have stayed loyal to traditional packing constructed from outdated materials then you definately should look around at packing derived from improved materials and innovative designs. It is possible to certainly cruise out with improved production with ceramic saddle packing stacked in your cooling, distilling, stripping, or absorption towers, and others, so that you can improve yields in a truly cost effective manner.