Merely boiling your fermented mixture or mash or any other volatile substance to guarantee distillation is not enough and you can instead ensure successful distillation by using a berl saddle setup in your column. Your distillation column should feature these saddle shaped packing can ensure efficient distillation with a lower pressure, which in turn will boost output of your chosen distilled liquid while stripping it of the harmful contaminants at the same time.
Whether you are just a passionate alcohol connoisseur out to distill your favorite alcoholic beverage including vodka, rum, whiskey, etc in your own home or a commercial distiller which is interested in distilling various types of petrochemical or fertilizer products or maybe involved in removing harmful pollutants from water through distillation, it is vital that you do much more than merely boil your raw material to start the distillation process. You need adequate packing within your distillation tower, particularly if you are not using trays to separate various chemicals out of your raw material and also to raise the area of contact raschig-rings throughout the distillation process.
While you may also use raschig rings to act as efficient packing in the distillation tower during distillation, berl saddles offer distinct advantages over other kinds of packing simply because this open packing is actually shaped like a horse saddle and is open from both the inner side as well as the outside. This ensures extremely high surface contact area that in turn ensures higher-level of fluid distribution. You can stack each berl saddle over another when inserting them inside your distillation column so as to filter vapors that pass through them during distillation. Another advantage of these unique ceramic saddles is the fact that it does not cause high pressures within the inner column walls when compared with rings. The ceramic construction of these saddles also make certain that they are highly resistant to strong acids apart from hydrofluoric acid, high temperatures, and many types of organic solvents.
However, although the berl saddle is a winner by design, early construction of such saddles were susceptible to come crashing down when stacked inside the distillation column. Newer designs with better ceramic materials at the moment are trying to solve this problem and various industries too have started noticing the various advantages provided by this uniquely shaped packing. You as well can order for these ceramic saddles from select internet stores if you want to get them delivered right at your home, office, or factory. These saddles can be purchased in various sizes and you should order them based on the size of your own distillation column together with your specific requirements. You should certainly try this type of packing if you want to increase the efficiency of your house or commercial production while ending up with a filtered and polished liquid end product on completing the procedure.
Whether you wish to distill various alcohols or spirits at home or operate a commercial distillery or any other type of chemical distilling plant, you would surely be on the lookout for items that improve the quantity and quality of your products. One particular product with a unique open shape is the berl saddle which allows for maximum surface area during distillation and will truly enhance your distillation process in a very inexpensive manner.