Merely boiling your fermented mixture or mash or any other volatile substance to ensure distillation just isn’t enough and you can instead ensure efficient distillation by using a berl saddle setup in your column. Your distillation column should feature these saddle shaped packing can ensure efficient distillation at a lower pressure, which in turn will boost production of your chosen distilled liquid while stripping it of the harmful contaminants simultaneously.
Whether you are just a passionate alcohol connoisseur out to distill your preferred alcoholic beverage such as vodka, rum, whiskey, etc in your house or even a commercial distiller that is interested in distilling various types of petrochemical or fertilizer products or maybe involved in extracting dangerous pollutants from water through distillation, it is crucial that you just do a lot more than simply boil your raw material raschig-rings to start the distillation process. You will need adequate packing in your distillation tower, particularly if you aren’t using trays to separate various chemicals from your raw material and also to increase the area of contact during the distillation process.
While you may also use raschig rings to act as efficient packing in the distillation tower during distillation, berl saddles offer distinct advantages over other types of packing simply because this open packing is actually in the shape of a horse saddle and is open from both the inner side along with the outside. This ensures extremely high surface contact area that consequently ensures higher level of fluid distribution. You can stack each berl saddle over another when inserting them inside your distillation column so as to filter vapors that move through them during distillation. Another advantage of such unique ceramic saddles is the fact that it does not cause high pressures within the inner column walls as compared to rings. The ceramic construction of such saddles also make certain that they can be highly resistant against strong acids other than hydrofluoric acid, high temperatures, and many kinds of organic solvents.
However, even though berl saddle is really a winner by design, early construction of these saddles were prone to come crashing down when stacked within the distillation column. Newer designs with better ceramic materials are now trying to solve this issue and various other industries too have started noticing the various advantages provided by this uniquely shaped packing. You too can order for these ceramic saddles from select internet stores if you need to get them shipped right at your home, office, or factory. These saddles can be purchased in various sizes and you need to order them based on the size of your individual distillation column as well as your specific requirements. You should certainly try this type of packing if you wish to increase the efficiency of your home or commercial production while winding up with a filtered and polished liquid end product on completing the process.
Whether you wish to distill various alcohols or spirits at home or run a commercial distillery or some other type of chemical distilling plant, you will surely be on the lookout for items that enhance the quantity and quality of your products. One particular product with a unique open shape is the berl saddle that allows for maximum surface area during distillation and will truly improve your distillation process in an extremely cost effective manner.